Sunday, September 3, 2017

Biochemical Engineering

The differences between biochemical engineering and chemical engineering lie not in the principles of unit operations and unit processes but in the nature of living systems. The commercial exploitation of cells or enzymes taken from cells is restricted to conditions at which these systems can function. Most plant and animal cells live at moderate temperatures and do not tolerate extremes of pH.

The vast majority of microorganisms also prefer mild conditions, but some thrive at temperatures above the boiling point of water or at pH values far from neutrality. Some can endure concentrations of chemicals that most other cells find highly toxic. Commercial operations depend on having the correct organisms or enzymes and preventing inactivation or the entry of foreign organisms that could harm the process.

The pH, temperature, redox potential, and nutrient medium may favor certain organisms and discourage the growth of others. For example, pickles are produced in vats by lactobacilli well-suited to the acid conditions and with small probability of contamination by other organisms. In mixed culture systems, especially those for biological waste treatment, there is an ever shifting interplay between microbial populations and their environments that influences performance and control. Although open systems may be suitable for hardy organisms or for processes in which the conditions select the appropriate culture, many bioprocesses are closed and have elaborate precautions to prevent contamination. The optimization of the complicated biochemical activities of isolated strains, of aggregated cells, of mixed populations, and of cell-free enzymes or components presents engineering challenges that are sophisticated and difficult. Performance of a bioprocess can suffer from changes in any of the many biochemical steps functioning in concert, and genetic controls are subject to mutation. Offspring of specialized mutants that yield high concentrations of product tend to revert during propagation to less productive strains— a phenomenon called rundown.

This section emphasizes cell cultures and microbial and enzymatic processes and excludes medical, animal, and agricultural engineering systems. Engineering aspects of biological waste treatment are covered in Sec. 25.

Biotechnology has a long history—fermented beverages have been produced for several thousand years. But biochemical engineering is not yet fully mature. Developments such as immobilized enzymes and cells have been exploited partially, and many exciting advances should be forthcoming. Genetic manipulations through recombinant DNA techniques are leading to practical processes for molecules that could previously be found only in trace quantities in plants or animals. Biotechnology is now viewed as a highly profitable route to relatively valuable products. In the near future, costs of environmental protection may force more companies to switch from chemical processing that generates wastes that are costly to treat to biochemical methods with wastes that are easily broken down by biological waste treatment processes and that present much less danger to the environment.

Some commercial bioprocesses could have municipal and industrial wastes as feedstocks, and the credits for accepting them should improve the economic prospects. When petroleum runs out and the prices soar for petrochemicals, there will be large profits for fermentations that produce equivalent compounds.

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